• Fully Automatic Double Head Grooving Machine
  • Fully Automatic Double Head Grooving Machine

Fully Automatic Double Head Grooving Machine

  • Fully Automatic Double Head Grooving Machine

Description

Equipment Description

Fire protection pipe leaves a prefabrication shop ready to couple: cut to length, threaded where the joint needs it, and grooved at both ends. The YCAD-200 is a fully automatic double head pipe grooving machine built for that last operation. An automatic feeding system brings each length in, a double-headed grooving system rolls both ends in the same cycle, and the pipe leaves the machine without anyone turning it end for end.

The layout assumes fire water pipe groove processing for factory prefabrication rather than site work. Pipe is grooved indoors, on a level floor, in batches, with cut lengths stacked at the infeed and finished spools stacked at the outfeed. The machine does not move between projects, and nobody has to judge groove depth by feel.

Sprinkler and standpipe fabricators, MEP contractors running their own prefabrication shop, and mechanical workshops adding fire pipe to an existing pipe or duct line all work the machine the same way: cut first, groove second, thread or assemble afterwards. Most of them are coming from hand roll groovers or a single-head machine that forces the pipe to be spun around after every end.

What changes on the floor is mostly rhythm. The pipe is loaded once instead of twice, the operator spends the cycle keeping the infeed stocked instead of holding a tool, and the grooving station stops being the place where spools queue up before threading or assembly.

Machine Configuration

ModelYCAD-200
Machine typeFully automatic double head pipe grooving machine
ApplicationFire water pipe groove processing for factory prefabrication: grooving both ends of cut-to-length fire protection pipe
Pipe size rangeDN65 – DN200
Pipe length handled3 m – 6 m
Grooving headsTwo, one on each side of the host
Head movementHydraulic cylinder
Groove depth settingEncoder, set through system parameters
Groove depth toleranceHeld within the national standard range
Feeding platform1 set
Feeding plate1 set
Translation device1 set
Conveying device1 set, with six 0.37 kW variable frequency motors
Lifting device1 set, with Omron encoder

Groove Depth & Hydraulic Control

  • Hydraulic grooving, not arm strength. Each head is driven by a hydraulic cylinder, so the rolling force comes from the machine rather than from how hard an operator leans on a lever. The groove formed on the last pipe of a shift matches the first.
  • Depth is a value, not a judgement. Groove depth is achieved by an encoder working through the system parameters: enter the figure once and the head repeats it. On a steel pipe grooving machine this is the difference between a batch that couples first time and a batch that has to be re-cut.
  • Held inside the national standard range. Groove depth is controlled within the national standard range, the window the coupling and its gasket are designed around. You are matching a published dimension, not tuning the joint on site.
  • Both failure modes cost money. A groove that is too shallow will not let the gasket seat and the joint weeps on pressure test. A groove that is too deep thins the wall exactly where a sprinkler line takes bending load. Holding depth at the machine removes both.
  • Set it from the coupling you actually stock. Groove dimensions follow the coupling standard, so tell us the brand or standard your fittings come from and the depth parameter is set around it rather than around a generic figure.
  • Verify with a gauge, not by eye. Check the first piece of every batch with a groove gauge, and again after a roll change or a new pipe schedule. It takes seconds and settles the question before a hundred spools are rolled.

Automatic Working Cycle

  1. Cut lengths are stacked beside the infeed and lifted onto the feeding platform, either one at a time or from a bundle, depending on how the shop is arranged.
  2. The feeding plate indexes the pipe forward until the leading end reaches the grooving position.
  3. A translation device moves the pipe sideways onto the machine axis.
  4. The lifting device raises the pipe to centre height, so a full-length pipe is supported along its span instead of being carried by hand.
  5. Both heads advance under hydraulic control and roll a groove at each end in the same pass.
  6. The heads retract, the pipe is lowered and transferred out to the outfeed side.
  7. The next length is already waiting, so the cycle repeats while the operator stays at the infeed.
  8. Loading, grooving and transfer run as one sequence until the batch is finished, which means the pace of the station is set by how fast pipe reaches the platform rather than by how fast someone can turn a pipe around.

Pipe Range & Workshop Fit

The machine's envelope covers the sizes that dominate fire water pipe groove processing for factory prefabrication: sprinkler mains, standpipe risers, hydrant lines and the larger branch connections in commercial buildings. Most schedules sit in the lower half of that envelope and reach the top end only for risers and main runs, so a steel pipe grooving machine set across the whole range rarely needs re-setting in the middle of a project.

Length is what shapes the layout. A long pipe needs clear floor at both ends for the incoming stack and the outgoing spools, and it needs a bed that stays level along its whole run, because a long pipe amplifies any twist in the frame. If your building cannot give that clearance, the constraint belongs in the layout conversation before the order rather than on installation day.

Weight matters as much as length at the top of the range. A pipe at that top end is not something two people move by hand all shift, so plan the handling around a trolley, a jib crane or a roller conveyor feeding the platform. The machine does the grooving; the handling either helps it or fights it.

Installation & Commissioning

  1. Send the workshop layout and pipe schedule before the machine is shipped, so the infeed and outfeed sides are set for your building instead of being changed after delivery.
  2. Prepare a level floor along the full machine length, working clearance at both ends, and an electrical supply confirmed for your site.
  3. Position the machine on the prepared floor and level the bed; this step decides how consistently the groove repeats on long pipe.
  4. Connect the hydraulic and electrical services, then check head travel and working pressure before any pipe goes in.
  5. Run the machine dry through a complete cycle to confirm feeding, translation, lifting and head movement.
  6. Commission with your own pipe. As an automatic pipe grooving machine manufacturer we groove a sample with you, check it against a gauge and lock the depth parameter before production begins.
  7. Train the operators on loading, parameter setting, first-piece checks and the daily walk-round, including what a healthy groove looks like.
  8. Leave the parameter record for each diameter with the line supervisor, so a change of size is a lookup rather than a trial.

Ordering & Delivery

  • Pipe schedule first. Send the diameters, lengths, wall thicknesses and material you run, and check the machine against the sizes that fill your order book rather than an average.
  • Coupling standard. Tell us the coupling brand or standard your fittings follow, because that is what the groove is set to.
  • Layout and services. Share the workshop drawing, the direction pipe flows through the building, the floor length available and the electrical supply at the proposed position.
  • Scope, item by item. The quotation lists what is included and what is not, so there is no gap between what you expect and what arrives.
  • Packing and shipping. Long-machine transport, crating and container loading are arranged around your destination; confirm the shipping terms and port with your sales contact.
  • Lead time and payment. Production slot, payment terms and export documents are confirmed on the quotation, so ask your sales contact for the current schedule rather than planning around an assumed date.
  • Warranty and service. Confirm the warranty period, the after-sales arrangement for your country and the route for spare parts with your sales contact before the order is released.
  • Straight to the builder. Ordering directly from the automatic pipe grooving machine manufacturer keeps the pipe schedule, groove specification and layout in one conversation instead of three.

Line Integration & Layout

  • Where it sits in the sequence. In a fire pipe prefabrication shop the steel pipe grooving machine follows the cutting saw and sits ahead of the threading head or the assembly bench, so cut lengths arrive, are grooved at both ends and move on without a second handling step.
  • No return leg. Because both ends are grooved in the same pass, the layout needs one straight run rather than a loop or a second lane for pipe that has been turned around by hand.
  • Cross transfer at the outfeed. The translation device moves the pipe off the machine axis, so the outfeed side can be set to a roller conveyor that carries finished spools to threading or assembly instead of stacking them in front of the heads.
  • Clearance follows the longest length. The bay is sized by the longest pipe in the schedule rather than the average, so measure the free floor at both ends against that length before the layout is drawn.
  • Pass-through or side-load. The machine can be drawn as a straight pass-through on the main pipe run, or with the feeding platform set at an angle to the flow; which one fits depends on the direction pipe travels through your building.
  • Buffer between stations. Leave a short roller table between grooving and threading so neither cycle blocks the other, and so the operator has room to keep the infeed stocked while the heads are working.
  • Numbers to bring to the enquiry. The flow direction, the distance between the cutting saw and the threading station, and the headroom above the feed path are what the infeed and outfeed arrangements are set around.

Wear Parts & Service Support

The grooving rolls do the forming, so they are the first parts to show their age. A groove that starts polishing the pipe instead of pressing a clean profile usually means the roll has dulled rather than the depth setting drifting, and it appears first on the largest diameter you run. Behind the rolls, the hydraulic cylinder, its seals and the hoses carry the rolling force, while the encoder that sets depth is only as good as its mounting — keep the head area clean and check the reading against a gauge after any work near the head.

For a shop running one or two diameters through most of the week, a spare set of grooving rolls in the main size, a cylinder seal kit and a groove gauge cover most stops. Electrical spares follow the drawings handed over at commissioning; ask your sales contact to mark the items worth holding for your schedule rather than filling a cabinet with parts you may never fit.

Support starts before the machine is in production: your own pipe is grooved, checked against a gauge, and the depth parameter for each diameter is written down and left with the line supervisor. If a groove later looks wrong, send a photo of the joint and of the parameter screen before anything is shipped — comparing the two settles most depth questions remotely. Replacement rolls come from us as the automatic pipe grooving machine manufacturer, matched to the diameter set you ordered rather than to a generic size. The warranty period, spare-parts lead time and the service arrangement for your country are confirmed in writing on the quotation, so ask for them with the order.

Scale & Supply Capability

Tianjin Coorig Technology Co., Ltd. has been building sheet metal and MEP prefabrication equipment since 2004, with a team of around 200 people working from our own factory in Tianjin, China. In more than 20 years we have supplied buyers in over 35 countries — processing plants, mechanical installation contractors and agents — and we look after export, documentation and shipping as a one-stop service. A database of 3,000+ qualified suppliers, in-house quality control and our automated manufacturing systems keep build quality and delivery predictable. Reference work includes the Beijing Olympic Games, Egypt CBD, Guangzhou Baiyun Airport and BYD's European Center.

FAQ

Q1. Does the pipe have to be turned around between the two ends?

No. Both grooving heads sit on the machine, one on each side of the host, so a fully automatic double head pipe grooving machine rolls both ends in a single cycle. A full length is loaded once, grooved at both ends and transferred out without being spun end for end, which is where most of the time saving over a single-head machine comes from, especially at the larger diameters.

Q2. What if part of our work falls outside the standard pipe range?

The machine is set up for the standard range we build, which covers ordinary sprinkler and standpipe work. If short cut-offs or longer lengths are a regular part of your schedule rather than an occasional exception, raise it at the enquiry stage: what changes is the feeding and outfeed arrangement rather than the grooving itself. A steel pipe grooving machine is only as useful as its handling, so it is better to settle this before the layout is fixed.

Q3. How do we make sure the groove matches the couplings we already stock?

Send the coupling standard or brand you use, and a pipe sample if you can. Groove depth is set from that standard and checked with a gauge on the first piece, so the groove and the gasket agree before the batch runs. That check is what decides whether a joint pulls up square on site or comes back as a leak on pressure test.

Q4. Can the machine be placed in line with our cutting and threading stations?

Yes, that is the usual arrangement. The groover normally follows the cutting saw and sits at the point where pipe is either threaded or sent straight to assembly. Share your layout, the direction pipe flows and the space between stations, and the infeed and outfeed can be set around the machines you already run rather than a generic footprint.

Q5. How much work is a change to a different pipe diameter?

The machine side of a changeover is a parameter value plus a first-piece check, since the depth setting is stored rather than reset by hand. What takes the time in most shops is pipe handling: getting the new stack to the platform and clearing the previous spools away. Tell us the diameters you run most, and the parameter sheet handed over at commissioning can follow that order.

Q6. What wears first, and how do we keep spares ready?

Grooving rolls and the hydraulic components see the wear in normal service, and the first sign of roll wear is usually a groove that starts polishing instead of forming cleanly. Because Coorig is an automatic pipe grooving machine manufacturer rather than a reseller, replacement rolls are supplied against the diameter set you ordered. Ask your sales contact which wear parts are worth holding for your schedule, so a change does not stop the line.

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